Economic Order Quantities
		(Otherwise Known As
		Purchasing Volume and Value)
 
	 
		Do You Need It?
	
 
		Business is about making money and spending the money you have wisely. 
		But those expenses need to be carefully considered.  For every item or 
		service that you order, there is an economic order quantity.  If you ask 
		for too little, the price for each item goes up, but if you ask for too 
		much and do not use enough or use it slowly or ineffectively, you waste 
		money.  So how do you determine what the economic order quantity for 
		something is?
	
 
		If you truly need something, postponing that need until you can lump it 
		together with other things to get a discount is often chasing a false 
		saving.  Leaving one toilet clogged until you have some more plumbing 
		work to do is not a good idea.  The inconvenience and later expense will 
		easily wipe out any savings you might hope for.  People often ask me 
		When should I buy
?  I always tell them, When you need it.  You 
		may need it because (ranked from easy to see to harder to see):
	
 
		(1) The old one is broken.
		
		(2) It does not do the job it used to do as well.
	
		
		(3) It is not doing the job as fast or as well as you want it to today.
		
		(4) It is not up to doing the occasional tasks you have in a timely 
		fashion.
 
	
		(5) You use a different method rather than the one you are supposed to 
		(it can be very hard to see bad habits).
	
		
		(6) It will soon fall short or has reached its natural replacement time 
		when it will cost more to use it than its replacement will (most people 
		do not deal with the future well, so this is hard for them to evaluate).
	
 
		There are some easy ways to tell if you have waited too long.  Imagine 
		giving the product or denying the service to your wife, child, or a very 
		valued employee.  If you think that they would be disappointed, you have 
		waited too long to do it for yourself or your business.
	
	
	
	
 
		How Do You Satisfy Your REAL Need?
	
	
 
		Once you have decided you need something, the question becomes How 
		much do I need?  The answer is often, More than you think.  If you 
		ever have a question as to whether a certain feature or function is 
		necessary, think of the future.  Now, imagine having to deal with that 
		issue at a future time and going through the same decision making and 
		other processes you have to go through now.  Will it be worth it?  Here 
		are some examples:
	
 
		(1) Recently, I needed to apply for a personal line of credit.  I had to 
		fill out exactly the same paperwork no matter how big the line was to 
		be.  Since it was a line of credit, I did not have to pay anything if I 
		did not borrow any money.  The solution was simple; I imagined the 
		largest expenditure I might have.  I also asked the lending agent what 
		was reasonable and would not trigger more paperwork, hassle, or a 
		rejection.  I then asked for a much larger limit than I needed at the 
		moment.  It was granted and now I know I have a lending safety net 
		already in place should I need it.  Getting more of something may 
		require little in the way of actual effort or resources.
	
 
		(2) I "bought" that credit line by committing time, energy, and other 
		resources I have now and the commitment to pay interest later.  Having 
		something in place when you need it is easy, inexpensive, and causes 
		little disruption compared to having to deal with an "emergency."  While 
		you may not consider not having a toner on hand to be a big deal, what 
		if you cannot print the $3 million invoice you need to print to get 
		paid?  Not having what you need can be very expensive (basically the 
		reverse of (1)).
	
 
		(3) Whenever I am asked, Do I need this less capable product, 
		component, or warranty, or this one? I always reply, Buy the more 
		capable one.  You do not know what the future will hold.  Buying more 
		than you actually need is inexpensive when stacked against a wholesale 
		replacement and/or expensive services later.  It is not "gold plating" 
		if you think you might later use it.
	
 
		(4) Buying less than you need or know you will need is almost never a 
		good choice.  Settling for a less expensive tool or service that does 
		not do all the things you need it to do will cost you a bundle.  I said 
		need here, not want.  Having to go through the purchasing office again 
		in very short order or having to trash what you have done and rework 
		something is wasting more money than you could ever save.  That said, 
		the future is unknown.  If you have 70% confidence that an off the shelf 
		product or service will do what you need, it is probably enough to go 
		ahead with the buy.  Often people feel pressured to resolve a situation 
		and "buy something."  I will often advise my clients that if they want 
		to get from here to there, a bridge too small will not do it.  Instead, 
		they need to figure out something else to do or save their money until 
		they can buy a bigger bridge.
	
 
		(5) Budgeting is similar to buying.  I find the most expensive numbers I 
		can possibly find when preparing a budget.  Circumstances change. 
		Sometimes you may need to buy two, or a more expensive component, or the 
		market price goes up, or the unit you want is replaced with a more 
		expensive one, or your brother-in-law runs off with a waitress and is 
		not available to paint your house.  If you budget at the higher end and 
		allow for contingencies, then your chances of success and actually 
		lowering your costs are better.  Never budget off what something 
		currently costs.  Assume it will cost more to be safe.  It is easy to 
		spend less than your budget but may be impossible to spend more.
	
 
		Budgeting is not just about money.  It is about time and other resources 
		as well.  Getting the phones installed two months after you have 
		occupied a new space is not fun.  Time, people, availability, equipment, 
		and other projects need to be allowed for as well or your costs will go 
		up.  I often have to tell clients, Im good.  Im not magic.  I 
		cannot make stuff appear in negative time nor can I produce product that 
		is not available.  Oh, and please remember that budgets should not 
		take too much time as they are often bullshit.  The federal government 
		is a very budget driven organization and I have done business with them 
		for many years.  However, todays needs and expenses may have very 
		little to do with a budget thought up even a short time ago.
	
 
		(6) Savings may not be obvious.  Buying energy efficient equipment can 
		pay you back over time.  Employee training can pay huge dividends. 
		Paying a consultant to point out what needs to be fixed can pay you back 
		well, too.  Maintaining your equipment and being nice and supportive to 
		your people will pay big dividends.  Buying a five year maintenance deal 
		might not fit well into a yearly budget, but if you intend the product 
		to last for that period of time and you get a good deal buying it up 
		front and do not have to go through the purchase process another four 
		times, you can save gobs of cash.  Keeping someone or something (like 
		malware) from soaking up your entire Internet bandwidth or keeping 
		people from spending too much time on unproductive Internet sites could 
		improve the productivity of your entire organization.  People *think* 
		that hardware, software and services are expensive.  You just buy these 
		things to help people do what needs to get done.  If they cannot get it 
		done easily, well, or at all, you hemorrhage money.  The best way to 
		find out about potential savings is to ask a professional sales 
		representative about them.  He will often ask what your people are 
		doing.  That is where the rubber meets the road.
	
 
		(7) Buying a lot may not be a good deal.  You might not be able to use 
		it all at once.  You then shoulder market, technological, and businesses 
		risks you do not need to.  While it may be less expensive to buy a 
		bunch, it is not always.  Sometimes, the price for quantity 1 is $X and 
		so is every one after that.  Build a relationship with your 
		salesperson.  If that person is a professional, they are looking to do 
		business with you over and over.  They know they can do that best by 
		taking care of you and NOT assuming the customer is always right.  
		They may tell you to buy 25 software licenses instead of the 23 you know 
		you need and asked for because you will not only get a price break, but 
		you will have two extra licenses to use if you need them.  If you need 
		only one license more than the 23 you bought later, you may have to buy 
		five or more licenses and that would hurt.  As another example, you may 
		need to buy 1000 printers to distribute through your company, but the 
		difference in price between 100 and 1000 per unit may be nil while your 
		up front costs, storage costs, risk of technological obsolescence and 
		vulnerability to product issues and business risks increase.
	
 
		(8) Think about the future.  What do you expect to get out of your 
		purchase?  One common mistake I have seen is that governments will make 
		a sexy buy of 1000 cameras or laptops one year.  But they do not buy the 
		maintenance.  Worse, they do not think about them wearing out or needing 
		to be replaced or the carry bags and other accessories they need. Buying 
		333 over three years and looking at a three year lifetime for the 
		products decreases business and technological risks immensely.  It also 
		lowers the barrier in terms of supporting and maintaining the fleet of 
		items and the "gotcha" costs of the accessories will become more 
		glaringlyobvious.
	
 
		(9) Do not ignore the present or be afraid to think small.  It can be 
		hard to buy an extra charger or a carry bag for a laptop, but the 
		benefits can be amazing.  While some organizations make it difficult to 
		hire consultants or run pilot or demonstration projects, you can lower 
		your risks greatly and increase your success markedly.  Waiting to do 
		something you need to do costs you monetarily and in terms of morale.
	
 
		(10) Partner with people you trust.  If you only want cheap prices, you 
		can get that, even from good companies.  Do not expect the company or 
		its people to do much else for you.  A rule of thumb to always follow is 
		that No business is better than bad business.  The federal 
		government used to have a buying system that demonstrated savings of 
		2-5% on procurements.  The problem was that the error rate was something 
		like 30%.  The system only valued the lowest price.  There was no real 
		incentive to deliver on time, deliver what the customer wanted, ask any 
		questions about the procurement (they would not be answered), or even 
		bid the correct amount, among other issues.  That error rate ended up 
		costing them far more than they ever saved and the buying system got 
		scrapped.  Treating your business partners as disposable vendors 
		encourages them to treat you the same way.  Look at the long term 
		relationship and the value you can get out of working with a particular 
		business partner.  After all, you are buying something not because it 
		costs only so much, but for the value it gives you having boughtit.
	
 
		(11) Sometimes the economic order quantity is zero or less than what you 
		have now.  I will often get someone saying, "I need this."  If they have 
		given me the chance to know them well enough, I may be able to say, "You 
		don't need it.  You have this and it can do the same thing."  It is 
		natural to want to "do something."  But sometimes the best thing to do 
		is NOT to do it at all.  I have often been able to say to my consulting 
		clients, "What is the best thing about hitting your head against the 
		wall?  When you stop."  Sometimes you need someone to point it out to 
		you.  Sometimes you may need to do more in one area to save in another.  
		You might purchase a software inventory program and find that you have 
		1250 licenses of software in use, but you are really only using 500. 
		Next time, you should only buy 500 units worth and spend the money you 
		save elsewhere.
	
 
		(12) Sometimes there is NO economic order quantity or it is not what you 
		think.  Everyone makes mistakes.  The question is, how will you recover 
		from it?  In logistics, if everything goes as planned, consider yourself 
		lucky.  But, if it does not or something is difficult, then having good 
		business relationships with your vendors is key.  If you treat them as a 
		disposable commodity or do not value customer service, be prepared for a 
		nasty and expensive road ahead.  At Iron Horse, we can document a 0.2% 
		or less product return rate for any reason over 20 years.  Some of the 
		Internet mass marketers have return rates more than 100 times that.  Be 
		as diligent as you can on the front end, but work with people who really 
		value you and your business.  An easy example of an economic order 
		quantity being not what it seems is buying insurance or a warranty that 
		is very difficult to deal with or does not pay.  The entire purpose of 
		those agreements is to mitigate your potential loss.  If they add to it 
		at a more critical time, the "savings" of a couple of bucks in premiums 
		or fees is not justified.  As another example, your brother might be 
		happy to pull your tooth for a quarter, but the dentist at $100 may be a 
		better value.
	
 
		(13) It can be advantageous to buy everything you need in one place. 
		These are all or none orders.  Then again, it might not.  Some suppliers 
		are better at some things than others.  And, you may want to encourage 
		vendors to keep doing business with you.  Put yourself in their shoes. 
		If you never order from them or only turn to them as a vendor of last 
		resort or treat them as a disposable commodity, then would you be all 
		that excited about doing business?  And, if you are a pain to deal with, 
		any vendor may well "fire" you or raise their rates so you end up firing 
		yourself.  A professional salesperson would rather have no business than 
		bad business which costs him time, money, and resources that would be 
		better spent elsewhere.  If you only buy one or two from one company and 
		then thousands from someone else once they have proved their value, do 
		not be surprised if they do not want to take your call.  Look to develop 
		long term, mutually beneficial business relationships.
	
 
		(14) Good business is often dull.  If something is exciting, there is a 
		good chance it is because something went wrong.  And, it is often the 
		dull things that mean the most.  You need to set appropriate goals and 
		expectations, provide adequate training and maintenance, provide 
		technical help and managerial support, ensure that there are resources 
		available, provide policies and standards, and provide all the ancillary 
		items (bags, install services, cloud services, power adapters, etc) to 
		allow for the success of a "sexy" purchase like a new laptop.  Your car 
		is not important, per se.  That it can get you to and from where you 
		want safely is.  The fact that you know how to drive and maintain it 
		is.  The fact that you know what to expect when you are on the road is. 
		The same is true of your business purchases.  While it may be "sexy" to 
		order 10, 100, or 1000 laptops at once, are all the other "little 
		things" in place to make that a truly valuable purchase?
	
 
		(15) Time and resources are both your friend and your enemy when it 
		comes to a getting a good deal.  If you have to have it now, then your 
		choices become more limited.  If your system forces you to buy a one 
		year support agreement and will not let you buy a three year one for the 
		price of two, then you may be stuck.  Or are you?  Given enough time, 
		you could fight the system to change the rule or negate it in your 
		specific case.  Without enough time, you still have options.  One tactic 
		I have often used in the past, though it almost always caused short term 
		issues, was to ignore the rule and do what needed to be done.  The rule 
		for an underling is that you can ask for permission or forgiveness.  It 
		can be risky, but it can also be the best or only thing to do to get the 
		job done to ask for forgiveness.
	
 
		The shorter the time frame, the more likely asking for forgiveness will 
		be necessary.  If the time frame is too short, you may not be able to 
		accomplish what you want to no matter how much money or resources you 
		throw at the problem.  You cannot make backordered product magically 
		appear, for example.  Given more time and more flexibility, however, the 
		prices and terms can come way down.  If you put in an emergency call for 
		a plumber to come out and fix your toilet, it will be much more 
		expensive than if you shut the water off and have a scheduled call to 
		fix the same issue.
	
 
		(16)  Shopping-itis and administritis are real problems.  It is easy to 
		lose sight of what you are doing, especially if you approach shopping as 
		a game show where you are looking for the lowest price.  Price says 
		nothing about value or relationship.  Price is only one factor.  An 
		overemphasis on price or cost is corrosive.  Don't believe me?  Please 
		go see the lowest priced doctor you can find for your child's heart 
		surgery.  Still don't believe me?  I will give you a lower price than 
		you can find anywhere on the Internet....but, I will not deliver until I 
		damn well feel like it, like 9 months later when I can buy in bulk. Need 
		help with your product?  Fine, e mail me at this address which has an 
		unhelpful autoresponder.  I can name lots of factors that matter more 
		than price.
	
 
		Spending a lot of time shopping can cost you.  We all do it, so do not 
		say you do not.  I am sure you are not one of those who drives 30 
		minutes to buy cheaper gas for your car.  Those people find that in the 
		gas costs alone they have probably lost money, not to mention the time 
		and hassle of actually making that run.  OK, I will admit it.  I often 
		look at what is available on the market and what other people charge for 
		it.  It may or may not reflect what I charge for it or whether I sell it 
		at all.  You do the same.  Gas may be $2.50 in East Texas, but if you 
		want to fill your car in Virginia, it means little.
	
 
		Sure it is fun to "play the price game."  It can also be a scary thing 
		to finally pull the trigger and commit yourself to an alternative, so 
		you might want to spend lots of extra time looking.  But, from a 
		business and personal standpoint, you are wasting time, effort, and 
		money.  You may need a salesman's help to "convince" you that what you 
		really need to do you can do with them.  [Professional salespeople help 
		you see what you need to do is OK, they do not really "convince" you of 
		anything.]  Avoiding a decision is not OK.  Especially in business 
		shopping, the goal is to do it quickly and easily.  If you know people 
		you can trust, you can cut your time spent shopping to almost nothing.
	
 
		Administritis is *showing* how much effort you made.  It may just be a 
		way to cover yourself in case something goes wrong.  It may even be 
		satisfying some procurement rules.  Governments are famous for this. 
		They will happily spend $1,000,000 to document how they saved $5.  To 
		them "accountability" is all important.  That is budget and bean counter 
		thinking.  It is not a good way to actually save money, create value, or 
		achieve business objectives.  Try to avoid procedures that will drive 
		the total cost up dramatically.  Governments do not like to think in 
		terms of cost, so for those in large organizations, look for the best 
		method to realize a good Return on Grief (tm).  If you possibly can, 
		look at procedures in your organization that make getting what you need 
		far too hard and attack them.  Administritis is a debilitating long term 
		illness that can sap morale and cost a ton of money.  As a personal 
		example, before I got married I had administritis.  I tracked all my 
		expenses very closely.  That did not sit well with my wife. Pre-marriage 
		it was "$0.05 for gum."  Now it is "$1000 for miscellaneous expenses."  
		My wife and I are both happier and I spend less time with my personal 
		accounting program.  I resisted it, but it was a win all around.  Do NOT 
		tell her she was right!
	
	 
		I would like to hear any thoughts or questions you have on this topic. 
		You are welcome to use all of this thinking to improve your buying or 
		you can simply call Iron Horse for your business computing needs.  We 
		will be happy to apply what we have learned to make your experience a 
		better one!
									©2012 Tony 
									Stirk, Iron Horse tstirk@ih-online.com